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CPWD Analysis of Rates · Structural Glazing Aluminium Composite Panel

Designing, fabricating, testing, protection, installing and fixing in position semi (grid) unitized system of structural glazing (with open joints) for linear as well as curvilinear portions of the building for all heights and all levels, including: (a) Structural analysis & design and preparation of shop drawings for the specified design loads conforming to IS 875 part III (the system must passed the proof test at 1.5 times design wind pressure without any failure), including functional design of the aluminum sections for fixing glazing panels of various thicknesses, aluminium cleats, sleeves and splice plates etc. gaskets, screws, toggles, nuts, bolts, clamps etc., structural and weather silicone sealants, flashings, fire stop (barrier)-cum-smoke seals, microwave cured EPDM gaskets for water tightness, pressure equalisation & drainage and protection against fire hazard including: (b) Fabricating and supplying serrated M.S. hot dip galvanised / Aluminium alloy of 6005 T5 brackets of required sizes, sections and profiles etc. to accommodate 3 Dimentional movement for achieving perfect verticality and fixing structural glazing system rigidly to the RCC/ masonry/ structural steel framework of building structure using stainless steel anchor fasteners/ bolts, nylon seperator to prevent bimetallic contacts with nuts and washers etc. of stainless steel grade 316, of the required capacity and in required numbers. (c) Providing and filling, two part pump filled, structural silicone sealant and one part weather silicone sealant compatible with the structural silicone sealant of required bite size in a clean and controlled factory / work shop environment, including double sided spacer tape, setting blocks and backer rod, all of approved grade, brand and manufacture, as per the approved sealant design, within and all around the perimeter for holding glass. (d) Providing and fixing in position flashings of solid aluminium sheet 1 mm thick and of sizes, shapes and profiles, as required as per the site conditions, to seal the gap between the building structure and all its interfaces with curtain glazing to make it watertight. (e) Making provision for drainage of moisture/ water that enters the curtain glazing system to make it watertight, by incorporating principles of pressure equalization, providing suitable gutter profiles at bottom (if required), making necessary holes of required sizes and of required numbers etc. complete. This item includes cost of all inputs of designing, labour for fabricating and installation of aluminium grid, installation of glazed units, T&P, scaffolding and other incidental charges including wastages etc., enabling temporary structures and services, cranes or cradles etc. as described above and as specified. The item includes the cost of getting all the structural and functional design including shop drawings checked by a structural designer, dully approved by Engineer-in-charge. The item also includes the cost of all mock ups at site, cost of all samples of the individual components for testing in an approved laboratory, field tests on the assembled working structural glazing as specified, cleaning and protection till the handing over of the building for occupation. In the end, the Contractor shall provide a water tight structural glazing having all the performance characteristics etc. all complete as required, as per the Architectural drawings, as per item description, as specified, as per the approved shop drawings and as directed by the Engineerin-Charge. Note:- 1. The cost of providing extruded aluminium frames, shadow boxes, extruded aluminium section capping for fixing in the grooves of the curtain glazing and vermin proof stainless steel wire mesh shall be paid for separately under relevant items under this subhead. However, for the purpose of payment, only the actual area of structural glazing (including width of grooves) on the external face shall be measured in sqm. up to two decimal places. Note:-2. The following performance test are to be conducted on structural glazing system if area of structural glazing exceeds 2500 Sqm from the certified laboratories accreditated by NABL(National Accreditation Board for Testing and Calibration Laboratories), Department of Science & Technologies, India. Cost of testing is payable separately. The NIT approving authority will decide the necessity of testing on the basis of cost of the work, cost of the test and importance of the work. Performance Testing of Structural glazing system Tests to be conducted in the NABL accredited lab or any other accreditation body which operates in accordance with ISO/IEC 17011 and accredits labs as per ISO/IEC 17025 1. Performance Laboratory Test for Air Leakage Test (-50pa to - 300pa) & (+50pa to +300pa) as per ASTM E-283-04 testing method for a range of testing limit 1 to 200 mVhr 2. Static Water Penetration Test. (50pa to 1500pa) as per ASTME331-09 testing method for a range up to 2000 ml. 3. Dynamic Water Penetration (50pa to 1500pa) as per AAMA 501.0105 testing method for a range upto 2000 ml 4. Structural Performance Deflection and deformation by static air pressure test (1.5 times design wind pressure without any failure) as per ASTME-330-10 testing method for a range upto 50 mm 5. Seismic Movement Test (upto 30 mm) as per AAMA 501.4-09 testing method for Qualitative test, Tests to be conducted on site. 6. Onsite Test for Water Leakage for a pressure range 50 kpa to 240 kpa (35psi) upto 2000 ml

Item number
25.2
Analysis basis
Details of cost for 6.72 sqm
Priced inputs
21
Derived rate
3,510.50 / sqm

Under the CPWD Delhi Analysis of Rates 2023 (Civil), item 25.2 Designing, fabricating, testing, protection, installing and fixing in position semi (grid) unitized system of structural glazing (with open joints) for linear as well as curvilinear portions of the building for all heights and all levels, including: (a) Structural analysis & design and preparation of shop drawings for the specified design loads conforming to IS 875 part III (the system must passed the proof test at 1.5 times design wind pressure without any failure), including functional design of the aluminum sections for fixing glazing panels of various thicknesses, aluminium cleats, sleeves and splice plates etc. gaskets, screws, toggles, nuts, bolts, clamps etc., structural and weather silicone sealants, flashings, fire stop (barrier)-cum-smoke seals, microwave cured EPDM gaskets for water tightness, pressure equalisation & drainage and protection against fire hazard including: (b) Fabricating and supplying serrated M.S. hot dip galvanised / Aluminium alloy of 6005 T5 brackets of required sizes, sections and profiles etc. to accommodate 3 Dimentional movement for achieving perfect verticality and fixing structural glazing system rigidly to the RCC/ masonry/ structural steel framework of building structure using stainless steel anchor fasteners/ bolts, nylon seperator to prevent bimetallic contacts with nuts and washers etc. of stainless steel grade 316, of the required capacity and in required numbers. (c) Providing and filling, two part pump filled, structural silicone sealant and one part weather silicone sealant compatible with the structural silicone sealant of required bite size in a clean and controlled factory / work shop environment, including double sided spacer tape, setting blocks and backer rod, all of approved grade, brand and manufacture, as per the approved sealant design, within and all around the perimeter for holding glass. (d) Providing and fixing in position flashings of solid aluminium sheet 1 mm thick and of sizes, shapes and profiles, as required as per the site conditions, to seal the gap between the building structure and all its interfaces with curtain glazing to make it watertight. (e) Making provision for drainage of moisture/ water that enters the curtain glazing system to make it watertight, by incorporating principles of pressure equalization, providing suitable gutter profiles at bottom (if required), making necessary holes of required sizes and of required numbers etc. complete. This item includes cost of all inputs of designing, labour for fabricating and installation of aluminium grid, installation of glazed units, T&P, scaffolding and other incidental charges including wastages etc., enabling temporary structures and services, cranes or cradles etc. as described above and as specified. The item includes the cost of getting all the structural and functional design including shop drawings checked by a structural designer, dully approved by Engineer-in-charge. The item also includes the cost of all mock ups at site, cost of all samples of the individual components for testing in an approved laboratory, field tests on the assembled working structural glazing as specified, cleaning and protection till the handing over of the building for occupation. In the end, the Contractor shall provide a water tight structural glazing having all the performance characteristics etc. all complete as required, as per the Architectural drawings, as per item description, as specified, as per the approved shop drawings and as directed by the Engineerin-Charge. Note:- 1. The cost of providing extruded aluminium frames, shadow boxes, extruded aluminium section capping for fixing in the grooves of the curtain glazing and vermin proof stainless steel wire mesh shall be paid for separately under relevant items under this subhead. However, for the purpose of payment, only the actual area of structural glazing (including width of grooves) on the external face shall be measured in sqm. up to two decimal places. Note:-2. The following performance test are to be conducted on structural glazing system if area of structural glazing exceeds 2500 Sqm from the certified laboratories accreditated by NABL(National Accreditation Board for Testing and Calibration Laboratories), Department of Science & Technologies, India. Cost of testing is payable separately. The NIT approving authority will decide the necessity of testing on the basis of cost of the work, cost of the test and importance of the work. Performance Testing of Structural glazing system Tests to be conducted in the NABL accredited lab or any other accreditation body which operates in accordance with ISO/IEC 17011 and accredits labs as per ISO/IEC 17025 1. Performance Laboratory Test for Air Leakage Test (-50pa to - 300pa) & (+50pa to +300pa) as per ASTM E-283-04 testing method for a range of testing limit 1 to 200 mVhr 2. Static Water Penetration Test. (50pa to 1500pa) as per ASTME331-09 testing method for a range up to 2000 ml. 3. Dynamic Water Penetration (50pa to 1500pa) as per AAMA 501.0105 testing method for a range upto 2000 ml 4. Structural Performance Deflection and deformation by static air pressure test (1.5 times design wind pressure without any failure) as per ASTME-330-10 testing method for a range upto 50 mm 5. Seismic Movement Test (upto 30 mm) as per AAMA 501.4-09 testing method for Qualitative test, Tests to be conducted on site. 6. Onsite Test for Water Leakage for a pressure range 50 kpa to 240 kpa (35psi) upto 2000 ml — is derived from 21 priced inputs for 6.72 sqm and works out to ₹3,510.50 per sqm after water charges, GST, CPOH and cess. The full build-up is below.

  • Width of the unit 1.6 m
  • Height of the unit 4.2 m
  • Area of Single Unit 6.72 sqm
  • Aluminium Weight per sqm = 6.50 Kg/sqm
  • Vision Height 2.2 m
  • Sparndrel Height 2.0 m
  • Total Area 6.72 sqm, No of Panels 1 no
CodeInputUnitQuantityRate (INR)Amount (INR)
2605Structural sealant - 6 mm x 12 mmMaterialmetre17.0232.00544.64
2606Spacer tape 6.4 mm thick x 6 mm wideMaterialmetre20.1122.00442.42
2607Weather Sealant - Non Staining (600 ml)Materialeach1.96338.00662.48
2608Weather Sealant - Normal (300 ml)Materialeach2.55104.00265.20
2609MS Brackets/Aluminium Alloy BracketsMaterialkg9.78107.001,046.46
2610Silicon Gasket in Kg (Above 50 g / m)Materialkg0.78502.00391.56
2611EPDM Gasket in Kg (Above 60 g / m)Materialkg0.7163.00114.10
2612Anchor Fastner - M10Materialeach212.0024.00
2613SS Bolt with washer of sizes for structural glazing / ACP CladdingSS Bolt with washer of different sizes for structural glazing / ACP CladdingMaterialeach239.0078.00
2630Baker rodMaterialmetre5.047.0035.28
2614SS Screws of sizes for structural glazing /ACP CladdingSS Screws of sizes for structural glazing / ACP CladdingMaterialeach525.00260.00
2632Fire StopMaterialmetre1.6487.00779.20
2615Protective TapeMaterialmetre6.7223.00154.56
2616GI flashing - 1.2 mm ThickMaterialkg3.9664.00253.44
8654Masking tapeMaterialmetre6.722.0013.44
9999SundriesMaterialL.S.225.52.27511.89
9999Sundries (For Fabrication)MaterialL.S.1,804.032.274,095.15
9999Sundries (For Installation)MaterialL.S.1,804.032.274,095.15
9999Sundries (Transporation)MaterialL.S.4512.271,023.77
9999Sundries (Scaffolding / Loading / Unloading)MaterialL.S.5732.271,300.71
9999Sundries (Designing charges etc.)MaterialL.S.216.182.27490.73
TOTAL
16,582.18
Add 1 % Water charges on “W”
165.82
TOTAL
16,748.00
Add GST on “X” (multiplying factor 0.2127)
3,562.30
TOTAL
20,310.30
Add 15% CPOH on “Y”
3,046.55
TOTAL
23,356.85
Add Cess @ 1% on “Z”
233.57
Cost for 6.72 sqm
23,590.42
Cost for 1 sqm
3,510.48
Say
3,510.50

From the CPWD Delhi Analysis of Rates 2023 (Civil), Volumes I & II, printed page 1898. Reference only — CPWD amends rates through correction slips between editions, so verify against the official source before pricing a bid.

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